electronics engineering / servo + automation repair
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PCB Hardware Reverse Engineering Projects
We have vast experience in the field of electronic hardware reverse engineering. If we havent made your exact product before then we've probably made something similar. Our reverse engineering labatory is not only able to make your electronic circuit board replacement as a clone, copy or upgrade (assuming the PCB is unsupported by the OEM) we can also reproduce your hardware using our state of the art 3D printer.
See below for just some of the products we have reverse engineered, see the see our ENA's 8 step Electronic Hardware PCB Clone, Copy + Upgrade Process to see how we did it.
High Voltage Control Unit for Press
This project was a reverse engineering project for an obsolete product. For this project we reverse engineered both the current transformer and the power transformer and sourced hard to find/obsolete parts.
Control Logic Board A
This project was interesting for us as the customer asked us to take a military grade PCB and make it out of regular off the shelf parts. Included in this project was making our own custom potted modules and finding replacement ICs.
Control Logic Board B
Part of the same project as Control Logic A we took the military grade PCB and made an industrial version. With our huge supply network we were able to source hard to find parts and clone the board ready for our customer.
GE Fanuc HMI Replacement Keypad
A million dollar machine was down because the go button stopped working. We got a hold of the keypad, worked out the pinout and developed a replacement keypad. The customer installed the keypad and with one press they were back up and running.
Fanuc/Fujitsu A98L-001-0621/02 Replacement Keypad
We made this replacement keypad as the original keypad was worn and broken, the customer had no options left with nothing on the market. We took the original design, designed the files and manufactured a replacement which the customer was able to use right away.
Quickpanel HMI Replacement Overlay
The customer had a damaged HMI overlay. The replacements were unavailable so we made a replacement, this allowed the customer many more years of use on the HMI.
Power Supply Protection Board
Analog Output Protection
CNC Stepper Motor Drive Control Board
Allen Bradley Series 9 Keypad Replacement
In this project we upgraded an original Allen Bradley Series 9 HMI's keypad with a cloned + upgraded tactile switch equivalent. This retrofit allows future repair much needed in demanding enviroments.
Analog to Digital Card
This card was a 4 layer PCB communicating through a backplane to a controller running on VMEBus. Once we built the card we made a full function test rig.
This backplane even came in with burnt components, we reverse engineered the schematic from the PCB + cloned the board, upgrading parts for modern equivalents.
Our customer came to us asking if we could reverse engineer a board they were having trouble with. We not only cloned it but we built a test rig + helped with the commissioning.
Analog Control Card
This control card clone allowed the customer to drop in a replacement for their obsolete machine, saving them thousands on a new machine + giving them spares for the future.
Control Relay Card
After sourcing the hard-to-find components for this industrial control relay card we sent it to the customer. Needless to say it worked the first time.
Custom RS232 PCB
This device was a brand new design for us. The device connected via RS232 to a VFD drive + by using our custom firmware they could control their drives.
Custom RS232 PCB
Particular attention to detail was required on this project as the customer required over 30 units + they were for a nuclear power plant - they had to work the first time.
The customer came to us with an old, non-working controller + asked for a replacement. We designed + manufactured this unit from the ground up.
Hybrid SMD PCB
Not only can we reverse engineer PCBs with through hole components but we have facilities to populate + solder SMD's (Surface Mount Device) too.
A large multi-national company came to us with this project. They needed their bandboard circuit made into a modern PCB. This is what we came up with.
SMPS Power Supply
This switched mode power supply needed to be an exact fit-form-function replica for the customer. We even custom made the switching transformer!
The customer gave us the original board + asked for some feature upgrades on the old board. We added power + function LED's + connectors.
Op Amp Card
This PCB required extremely high precision resistors + components that were obsolete. We not only sourced them but supplied 50 units to our customer.
Power Supply Card
The DC-DC power supply on this card was completely unavaliable. We sourced a replacement, upgraded the board + provided documentation.
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